The Top Chinese Customize Mold Partner

We Offer a Variety of Tooling / Mold Materials

Material selection determines whether a part works, lasts, can be made cost-effectively, and meets all functional and regulatory demands. Skipping this step leads to redesigns, production delays, or field failures.

Check out our wide selection of quality materials, those materials meeting the needs of different projects for strength, corrosion resistance, and specialized physical properties for customized parts by CNC machining, injection molding, sheet metal fabrication and 3D printing, vacuum casting, die casting for both prototyping and production stages.

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  • RPD Provide 24/7 Engineering Support All Year Round.
  • All tools and dies are engineered and produced in house
  • More Than 60+  Certified Materials for Choose. Offer CoCs, Material Certifications, Inspection Reports.
  • ISO 9001:2015 quality standards.
  • Expert DFM & process optimization

Why does material selection matter so much for custom parts?

Choosing the right material for custom parts is critical because it directly impacts performance, cost, manufacturability, and longevity.

Mechanical & Physical Properties

Strength, hardness, flexibility, weight, thermal resistance, and conductivity all depend on material. The wrong choice can lead to premature failure or poor functionality.

Application Environment

Will the part face high temperatures, corrosive chemicals, moisture, UV exposure, or heavy wear? Materials must be selected to withstand real-world conditions.

Manufacturing Compatibility

Not all materials work well with every process. The right material ensures efficient production with fewer defects.

Cost & Lead Time

Material cost varies widely. Over-specifying (e.g., using titanium where aluminum works) drives up expense. The right balance saves money without sacrificing quality.

Surface Finish & Aesthetics

Some materials polish better, take paint or anodizing more easily, or have natural color/texture. This matters for visual or consumer-facing parts.

Regulatory & Safety Requirements

Medical, aerospace, and food-contact parts must meet specific standards (e.g., FDA, ISO, RoHS). The right material ensures compliance.

Custom Mold with More than 20+ Materials

Provide Various Tooling/Die Materials  One-Stop Services for Different Industries.

Material Selection for Injection Molds:

The choice of mold material is primarily determined by:

Type of plastic: Corrosiveness, glass fiber (GF) content

Part requirements: High gloss, transparency, precision

Production volume: High-volume vs. low-volume

Selection Guidelines:

High-volume production: Use hardened steel (high hardness, wear resistance, long service life)

Low-volume production: Consider aluminum molds or pre-hardened steel (lower cost, shorter lead time)

Common Grades and Characteristics

P20 / 718H / NAK80 Pre-hardened (30-42 HRC), ready for direct machining; good balance of properties, low cost, short lead time; NAK80 offers superior mirror-finish polishability General-purpose plastics (ABS/PP/PE) housings, home appliances, automotive interior/exterior parts, high-gloss/transparent products.

S136 / 420 High-chromium stainless steel; hardness 48-52 HRC after heat treatment; excellent corrosion resistance and polishability Corrosive plastics (PVC/POM/flame-retardant plastics), medical/food-grade components, optical lenses.

H13 / 2344 Hot work tool steel; hardness 48-52 HRC after heat treatment; excellent red hardness (500-600°C); good thermal fatigue resistance High-temperature engineering plastics (PEEK/PEI/LCP/PPS), glass fiber (GF) reinforced plastics

Material Selection for Die Casting Molds:

Die-casting mold materials must possess two essential properties:high-temperature resistance and thermal fatigue resistance.

Most Common Die-Casting Mold Steel: H13 (SKD61) offering excellent overall performance and serving as the industry standard.

Common Grades and Characteristics:

H13 / SKD61 / 2344 The most widely used die-casting steel; combines high-temperature strength with good toughness; excellent thermal fatigue resistance Cores, cavities, and slides for aluminum, magnesium, and zinc alloy die-casting molds.

8418 / Dievar Advanced high-performance hot work tool steel; significantly superior toughness and heat-check resistance at elevated temperatures compared to H13 Demanding large or complex die-casting molds, such as automotive structural components

Material Selection for Stamping Dies

The choice of stamping die material depends primarily on three factors:

Workpiece material: Type and strength grade

Material thickness: Sheet thickness

Production volume: High-volume vs. low-volume

Selection Guidelines:

High-volume, high-strength production: Requires high-wear-resistance materials (e.g., SKD11, DC53) to ensure die life and product quality consistency

Low-volume or simple dies: Carbon tool steels (e.g., T10A) are suitable — low cost and easy to machine

Common Grades and Characteristics

Cr12MoV / SKD11 / D2:High-carbon, high-chromium cold work tool steel; hardness 58-62 HRC after heat treatment; extremely high wear resistance; minimal heat treatment distortion Heavy-duty blanking dies, drawing dies, forming dies; suitable for high-strength steel sheets.


DC53:Improved version of SKD11; toughness is twice that of SKD11; better wear resistance; less prone to chipping Precision stamping dies; stamping high-strength materials such as stainless steel.


T10A / CrWMn:Carbon / low-alloy tool steel; low cost, good machinability; limitation: poor hardenability Small-sized, simple-shaped stamping dies with light load requirements.

 

Mold materials of Investment Casting & Vacuum Casting


Both investment casting and vacuum casting are indirect replication processes, but their purposes are completely different:

Investment casting: Uses ceramic molds to produce metal parts

Vacuum casting: Uses silicone molds to produce plastic or elastomer parts

 

Comparsion of Mold Materials

Content
AISI         (American Iron and Steel Institute)
DIN           (German Institute for Standardization)JIS         (Japanese Industrial Standards)FeatureType & Application
ABS、PS、PP、PE、ABS+PCP201.2311SCMMold steel for general requirements, ideal for small to medium production runs.P20 / 2311 / 618 /Injection Mold
GPPS、K、PMMA、SAN、PC、PVC,etc transparent or corrosive plastics420(SS)1.2083SUS420J2Pre-hardened, high-gloss mold steel for corrosive plastic materials420 / 2083 / S136/Injection Mold
1.2316
Suitable for zinc, aluminum alloys, polyamide (PA), and glass‑fiber‑reinforced materials — requiring high precision, extended service life, or other high‑performance molding applications.H131.2344SKD61Suitable for general zinc alloy die-casting molds, as well as for hardened plastic injection molds.H13 / SKD61 / 2344/8418/Die Casting Mold
High-wear applications such as blanking and forming dies, as well as wear-resistant inserts in injection molds.D21.2379SKD11D2 is the top choice for cold stamping, wear-resistant inserts, slides, precision forming, and high-volume production lines where wear resistance is critical.Cr12MoV / SKD11 / D2/Stamping Die
Molds demanding high-quality surface texturing for plastics such as ABS, PC, and others.P21close to 1.2312NAK80Suitable for B-side (moving half) steel of high-demand plastic injection molds, or for high-demand plastic injection mold steel in general.NAK80 / P80//Injection Mold
Non-critical mold (typically the ejector side / bottom half)10501.1209S55CMedium carbon steel for general mold base applications.1050/1055/S55C /Mold Base/Simple Die
1055
Beryllium CopperC17200CuBe2C1720Cooling inserts in injection molds.

Corrosion-resistant applications: it is a top choice for mold cores when processing plastics like PVC and POM that emit corrosive gases.
C17200/CuBe2/Injection Mold Insert
Alloy CopperC95400/C955002.0940.03/2.0975.03CAC704/CAC703Gravity and low-pressure die casting molds for producing parts from copper alloys, aluminum alloys, etc.

Continuous casting molds,specifically the crystallizers for manufacturing metal tubes, bars, and rods.
C95400/C95500/Die Casting
Non-Deforming Oil-Hardening SteelO11.2510 SKS3For high-wear-resistance mold parts.O1/SKS3/Precise Stamping Die/Injection Mold
Other SteelH111.2343SKD6Widely used for zinc and aluminum alloy dies, hardened plastic molds, and also suitable for high‑requirement aluminum‑magnesium alloy molds.H11/SKD6/Die Casting Mold / Fiberglass Molding
6F71.2767 This high-toughness cold work tool steel is often specified by European customers and has proven to deliver outstanding performance.6F7/Injection Mold/Stamping Die

 

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There are at least 5 different CNC lathes type in Machining Centers: Vertical Machining Center, Horizontal Machining, 5-Axis Machining Center, Gantry / Bridge Mill, Turn-Mill Center (Multi-Tasking).

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Would you like to start a project with us?

FAQs About Our NPI Solutions Services

Why Tooling?

Tooling is the foundation of high-volume, repeatable manufacturing. Tooling turns a slow, manual process into a fast, automated, high-volume production system. If you need mass production, you must be choose tooling and molding production.

The molding workshop includes EDM, wire EDM, 50+CNC machining center, 50+injection machines ranging from 80 to 1000 tons, ect to meet different production requirements. Request equipment list, contact our team: ashely@rpdmfg.com.

Yes, exactly. We support both. You can either for use at your own facility or leave it with us for long-term molding production.

We operate under a rigorous Quality Management System (QMS) aligned with ISO standards. Our 5 Steps QC process is including IQC (Incoming Quality Control) , FQC (Final Quality Control) , OQC (Outgoing Quality Control) for routine production.
QE (Quality Engineering) / CAPA (Corrective and Preventive Actions) implemented throughout the entire product lifecycle, especially during the post-sale stage, to drive continuous improvement. Simply speaking  100% inspection before shipment to ensure zero defects.

One of the reasons engineers purchase from RPD is that we take on all the risks for you. We guarantee you’ll love what you get. Not happy with it? We’ll either redo it or give you a full refund. Your purchase is completely risk-free.

Material – Hardened steel (costly but durable for high volume)

Complexity – CNC, EDM, polishing; multi-cavity, undercuts add cost

Precision – Tight tolerances require advanced equipment & skilled labor

Customization – Every mold is custom-built for a specific part

Engineering – Significant design time for cooling, ejection, and geometry

We accept STEP, IGES, STL, DWG, DXF, and other common CAD formats.

1. Part Geometry – Shape, size, and complexity drive mold design. Thin walls, intricate details, and complex geometries require specialized features like additional cooling or advanced gating systems.

2. Material Selection – The plastic type affects cooling rates, shrinkage, and flow. Polypropylene shrinks more; polycarbonate needs higher mold temperatures. Abrasive or corrosive plastics also demand wear-resistant mold materials.

3. Tolerances & Precision – High-precision parts (automotive, medical) require tighter mold tolerances — which complicates design and increases cost.

4. Ejection System – Ejector pins, air blasts, or stripper plates must be carefully integrated to remove parts without damage — affecting both design and cycle time.

5. Gate Design – Gate type and location (direct, pin, edge) control how molten plastic enters the mold, impacting part quality, surface finish, and cycle time.

6. Undercuts & Parting Lines – Undercuts or complex shapes may require side actions or lifters to release the part, increasing mold complexity and cost.

Yes, we offer two key benefits for molds set up at our facility: free storage and free maintenance.

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