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We Offer a Variety of Injection Molding Materials

Material selection determines whether a part works, lasts, can be made cost-effectively, and meets all functional and regulatory demands. Skipping this step leads to redesigns, production delays, or field failures.

Check out our wide selection of quality materials, those materials meeting the needs of different projects for strength, corrosion resistance, and specialized physical properties for customized parts by CNC machining, injection molding, sheet metal fabrication and 3D printing, vacuum casting, die casting for both prototyping and production stages.

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Why does material selection matter so much for custom parts?

Choosing the right material for custom parts is critical because it directly impacts performance, cost, manufacturability, and longevity.

Mechanical & Physical Properties

Strength, hardness, flexibility, weight, thermal resistance, and conductivity all depend on material. The wrong choice can lead to premature failure or poor functionality.

Application Environment

Will the part face high temperatures, corrosive chemicals, moisture, UV exposure, or heavy wear? Materials must be selected to withstand real-world conditions.

Manufacturing Compatibility

Not all materials work well with every process. The right material ensures efficient production with fewer defects.

Cost & Lead Time

Material cost varies widely. Over-specifying (e.g., using titanium where aluminum works) drives up expense. The right balance saves money without sacrificing quality.

Surface Finish & Aesthetics

Some materials polish better, take paint or anodizing more easily, or have natural color/texture. This matters for visual or consumer-facing parts.

Regulatory & Safety Requirements

Medical, aerospace, and food-contact parts must meet specific standards (e.g., FDA, ISO, RoHS). The right material ensures compliance.

Custom Parts with More than 60+ Materials

Provide Various Materials Injection Molding One-Stop Services for Different Industries.

Polyoxymethylene (POM) is a highly crystalline engineering plastic. It has a distinct melting point, and once melted, its viscosity drops rapidly, offering excellent flowability. However, its molding shrinkage is relatively high, typically ranging from 1.5% to 2.5%.

Often call “acetal” or “steel-like plastic,” POM exhibits mechanical properties close to those of metals. It features high strength, high rigidity, and outstanding fatigue resistance, wear resistance, and self-lubricating properties, making it widely used in components such as gears and bearings.

Features of POM CNC Machining Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.41 – 1.42Melting temperature (℃)190-230Hardness  (R Scale)120 – 127High strength / Good rigidityPrecision gears, bearings, valve seats, zippers, conveyor belt parts, clasps★★★☆☆
Impact strength
(kJ/m²)
7 – 10Shrinkage rate (%)1.5-2.5Water Absorption0.2% – 0.5%

Bracketing the prohibitive material costs and formidable processing conditions, PEEK injection molding represents the ultimate solution for high-performance precision parts destined for uncompromising environments—those characterized by high temperature, corrosion, and wear.

Features of PEEK Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.30 – 1.32Melting temperature (℃)360-400Hardness  (R Scale)126 – 132High temperature resistant, resistant to chemicals (except concentrated sulfuric acid), high mechanical strength, wear-resistant, radiation-resistant.Aerospace structural components, medical implants, semiconductor fixtures, high-temperature seals, oilfield parts, etc.★★★★★
Impact strength
(kJ/m²)
7 – 10Shrinkage rate (%)1.0-1.5Water Absorption0.45%

PMMA material known as acrylic or Plexiglas, is widely used in optical lenses, display panels, lampshades, and other high-transparency applications due to its excellent transparency, weathering resistance, high hardness, scratch-resistance, light weight and processability, making it suitable for electronics, automotive, medical equipment, architectural decoration industries, meeting the demands for aesthetics, durability and light weight. PMMA CNC machining parts are suitable for electronics, automotive, medical equipment and architectural decoration fields.

Features of PMMA CNC Machining Materials

TypeDensity (g/cm³)Tensile Strength
(MPa
Tensile Modulus (MPa)Heat deflection temperature
(°C)
Impact strength
(kJ/m²)
Hardness (R Scale)Water AbsorptionThermal Expansion
(µm/m°C)
Optical transmittance
Casting PMMA1.18 – 1.2065 – 753100 – 330095 – 1051.5 – 2.095 – 1050.3% – 0.4%6.0 – 8.092%-93%
Extruded PMMA1.17 – 1.1960 – 703000 – 320085 – 951.0 – 1.890 – 1000.3% – 0.4%7.0 – 9.090%-92%
High Impact PMMA1.18-1.2055-652800-310080-958.0 – 25.0+85-1000.3% – 0.5%7.0 – 10.085%-91%
UV Stabilized PMMA1.19-1.2060-703000-330085-1001.5 – 2.590-1050.3% – 0.4%6.0 – 8.091%-92%

ABS material is suitable for the manufacture of complex geometric parts as its excellent mechanical properties, impact resistance, toughness, and heat resistance. ABS material is easy to cut, has a smooth surface, easy to color and paint. ABS CNC machining parts commonly used in automotive parts, electronic housings & home appliances. Its insulating properties also make it suitable for electrical equipment.

Features of ABS CNC Machining Materials

TypeDensity (g/cm³)Tensile Strength
(MPa)
Tensile Modulus (MPa)Heat deflection temperature
(°C)
Impact strength
(kJ/m²)
Hardness  (R Scale)Water AbsorptionThermal Expansion
(µm/m°C)
General-purpose ABS1.04 – 1.0640 – 472200 – 250085 – 9520 – 30105 – 1150.20% – 0.45%6.5 – 9.5
High-impact ABS1.03 – 1.0535 – 421900 – 220085 – 9535 – 50100 – 1100.25% – 0.50%7.0 – 10.0
ABS Flame Retardant Grade1.08-1.1030- 401400-190080-9510-2080-950.15% – 0.35%7.5 – 11
Heat-resistant/electroplated grade ABS1.03 – 1.0745 – 522300 – 260095 – 10515 – 25110 – 1180.10% – 0.25%6.0 – 8.5

Provided that moisture is tightly controlled and the high shrinkage is acceptable, PA is well-suited for precision moving components that demand high strength, wear resistance, and oil tolerance.

Features of Nylon/PA Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.20 – 1.22Melting temperature (℃)260-310Hardness  (R Scale)118 – 123Ultra-high impact strength, high transparency, good dimensional stability, and excellent electrical insulation properties.Headlights lenses, safety helmets, mobile phone casings, etc.★★★☆☆
Impact strength
(kJ/m²)
15 – 25Shrinkage rate (%)0.5-0.7Water Absorption0.20%

 

PP injection molding is ideal for low-cost, high-volume general-purpose parts that demand chemical resistance — though trade-offs include high shrinkage and low rigidity.

Features of PP Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)0.90 – 0.91Melting temperature (℃)200-260Hardness  (R Scale)60-70The lightest general-purpose plastic, with excellent fatigue resistance.Car bumpers, instrument panels, food containers, medical devices, household appliance components, etc.★★☆☆☆
Impact strength
(kJ/m²)
3-6Shrinkage rate (%)1.0-2.5Water Absorption< 0.01

PE injection molding is ideal for parts demanding low cost, high throughput, chemical resistance, and good flexibility — though the trade-offs include significant shrinkage and poor thermal stability.

Features of HDPE Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)0.945 – 0.955Melting temperature (℃)180-240Hardness  (R Scale)60-70Resistant to chemical corrosion, good toughness, excellent low-temperature impact resistance (-50℃ maintains toughness), and low costHousehold items, chemical containers, toys, etc.★★☆☆☆
Impact strength
(kJ/m²)
HighShrinkage rate (%)1.5-3.0Water Absorption< 0.01

PC injection molding is ideal for precision components demanding optical clarity, impact strength, and dimensional stability, provided that strict pre-drying and management of high melt viscosity are enforced.

Features of PC Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.20 – 1.22Melting temperature (℃)260-310Hardness  (R Scale)118 – 123Ultra-high impact strength, high transparency, good dimensional stability, and excellent electrical insulation properties.Headlights lenses, safety helmets, mobile phone casings, etc.★★★☆☆
Impact strength
(kJ/m²)
15 – 25Shrinkage rate (%)0.5-0.7Water Absorption0.20%

PPS injection molding is ideal for precision components that demand high heat resistance (up to 260°C), chemical resistance, and excellent rigidity. However, it requires a high mold temperature (130-150°C), and the material itself is relatively brittle.

Features of PPS Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.35 – 1.42Melting temperature (℃)300-340Hardness  (R Scale)85-90High rigidity, with excellent heat resistance up to 200℃, and extremely strong chemical resistance.Automobile sensors, electronic and electrical components, chemical-resistant pump bodies, high-temperature connectors, etc.★★★☆☆
Impact strength
(kJ/m²)
mediumShrinkage rate (%)0.5-1.4Water Absorption<0.05%

 

PEI injection molding is ideal for precision components that demand high-temperature resistance (up to 170°C), high strength, and inherent flame retardancy. However, it necessitates high mold temperatures (130-180°C) and rigorous drying.

Features of PEI Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.27Melting temperature (℃)340-400Hardness  (R Scale)85-90Amorphous high-temperature material, naturally flame-retardantMedical/electronic enclosures, aircraft interior components, high-temperature resistant connectors, etc.★★★★☆
Impact strength
(kJ/m²)
Extremely highShrinkage rate (%)0.5-0.7Water Absorption0.25%

PVC is an ideal material for applications that demand low cost, chemical resistance, and natural flame retardancy, despite its challenging processing characteristics and limited heat resistance.

Features of PVC Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.38 – 1.45Melting temperature (℃)170-210Hardness  (R Scale)74 – 81Flame-retardant, inexpensive, corrosion-resistantCorrosion-resistant pipe fittings, electrical insulation components, commercial machine enclosures, and medical device enclosures, etc.★★☆☆☆
Impact strength
(kJ/m²)
3-10Shrinkage rate (%)0.2-0.6Water Absorption0.2-0.6%

PS injection molding is ideal for low-cost, easy-to-mold, and high-rigidity parts (both transparent and opaque). However, the material is brittle and has poor heat resistance.

Features of PS Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.04 – 1.09Melting temperature (℃)180-240Hardness  (R Scale)65-75Transparent, hard, easy to process, low in priceStationery, toys, cosmetic packaging, etc.★★☆☆☆
Impact strength
(kJ/m²)
LowShrinkage rate (%)0.4-0.7Water Absorption<0.2%

PBT (Polybutylene Terephthalate) is suitable for electronic/automotive parts requiring chemical resistance, good electrical insulation, and high rigidity, but it requires strict pre-drying and has a high shrinkage rate.

Features of PBT Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.27Melting temperature (℃)230-260Hardness  (R Scale)75-85Excellent electrical insulation properties, standard material for the connector industryAutomobile electrical connectors, relays, ignition coil casings, optical fiber sheaths, electric tool casings, etc.★★★☆☆
Impact strength
(kJ/m²)
MediumShrinkage rate (%)1.3-2.4Water AbsorptionHigh

TPU (Thermoplastic Polyurethane) is suitable for overmolding or shock-absorbing parts requiring high elasticity, wear resistance, and softness, but it requires strict pre-drying and has a narrow processing window.

 

Features of TPU Injection Molding Materials

ContentDescriptionContentDescriptionContentDescriptionFeaturesTypical ApplicationCost
Density (g/cm³)1.27Melting temperature (℃)190-230Hardness  (R Scale)60-95Rubber elastomer, with the best wear resistanceMobile phone cases, air cushions, hoses, cable sheaths, sealing rings, mechanical shock-absorbing pads, etc.★★★☆☆
Impact strength
(kJ/m²)
Extremely highShrinkage rate (%)0.5-1.5Water AbsorptionHigh

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FAQs About Our Injection Molding Materials

What are the key factors when selecting an injection molding material?

Key considerations include:

Mechanical properties – strength, stiffness, toughness, impact resistance

Operating environment – temperature, chemicals, UV exposure, or moisture

Aesthetic requirements – surface finish, color, transparency

Regulatory compliance – FDA, RoHS, UL, etc.

Cost – material price vs. production volume

One of the reasons engineers purchase from RPD is that we take on all the risks for you. We guarantee you’ll love what you get. Not happy with it? We’ll either redo it or give you a full refund. Your purchase is completely risk-free.

It depends on your application, functional needs, and budget. For material support, pls contact our team, we will send you suitable solution.

We only use brand-new plastics and can provide relevant certifications such as CE and RoHS.

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